Retrofit Guide

Safety Precautions

Before Proceeding with Any Installation or Replacement:

• Power Off the Machine: Always power off and unplug the machine before handling electrical components.
• Avoid Damage to Components: Use appropriate tools to prevent damage to wires and other components.

• Wear Safety Gear: Use insulated gloves and safety goggles when working with electrical parts.

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Installation of Distribution Blocks

Preparation

1. Verify Parts: Ensure you have the Phoenix Contact distribution blocks:
   • Tool 0 Side: 10 blocks
   • Tool 1 Side: 9 blocks
2. Gather Tools:
   • 2 mm or 2.5 mm hex screwdriver
   • Pliers
3. Documentation:
   • Have wiring schematics and tool head wiring diagrams ready.
   • Take pictures of the wiring before starting.

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Step-by-Step Instructions

1. Stack the Distribution Blocks:
   • For the Tool 0 side, stack 10 blocks together.
   • For the Tool 1 side, stack 9 blocks together.
2. Power Off the Machine:
   • Ensure the machine is powered off and unplugged.
3. Remove the Old Blocks:
   • Use the hex screwdriver to push the orange tab/pin on the Phoenix Contact distribution block.
   • Gently disengage the spring-loaded pin to release the wires.
   • Avoid pulling wires forcefully; lightly pull once disengaged.
   • Repeat for all 20 connectors.
4. Take Pictures:
   • Photograph the wiring for reference.
5. Slide Out the Old Blocks:
   • The old blocks are mounted on rails. Slide them upward to remove.
6. Install the New Blocks:
   • Slide the new blocks onto the rails.
   • Reconnect the wires following the photographs and schematics.
   • Ensure connections are secure.

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Safety Tips

• Handle wires gently to avoid damage.
• Double-check all connections before powering the machine.

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Troubleshooting

• If wires do not disengage, ensure the orange tab is fully pressed.
• Refer to photographs or wiring schematics if connections are unclear.

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Installation of Build Plate Securing Cables

Preparation

1. Verify Parts:
   • Ensure you have three build plate securing cables.
2. Gather Tools:
   • Ensure you have tools to tighten the cables securely.

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Step-by-Step Instructions

1. Position the Cable:
   • Locate the three corners of the build plate: left, right, and rear.
   • Use the pre-drilled holes in the build plate and standoffs for securing.
2. Secure the Cable:
   • Loop the cable around the hole in the build plate and the corresponding standoff.
   • Tighten securely to ensure stability.
3. Repeat for All Corners:
   • Attach the cables to the left, right, and rear corners.

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